Overview
The WIRE-WIND-4000 tests flexibility, fatigue resistance, and thermal stability of automotive wires under extreme cold (–40°C to +85°C) per ISO 6722, SAE J1605, and IEC 60228.
Core Features
- Cryogenic Chamber: Maintains precise low temperatures with ±0.5°C accuracy.
- Dynamic Winding: Simulates repetitive coiling/uncoiling (10–10,000 cycles) with torque measurement (±0.1 Nm).
- Real-Time Monitoring: Strain gauges track wire elongation and cracking under stress.
- Data Output: Software generates fatigue life predictions and Arrhenius plots for thermal aging.
Applications - Automotive: Certify wiring harnesses for EVs and combustion engines.
- Aerospace: Test aircraft cables for extreme cold resistance.
- Industrial: Validate robotic cable durability in refrigerated logistics.
Compliance: ISO 6722, SAE J1605, IEC 60228, RoHS.
Optional Add-Ons - Vibration simulation modules (ISO 16750-3).
- Salt spray testing for corrosion resistance.
- Automated report generators with AQL sampling tools.
Conclusion
The WIRE-WIND-4000 ensures automotive and aerospace wires maintain performance under harsh thermal and mechanical stresses, reducing failure risks in critical systems.
